Authors: Praveen bodana, Assistant Professor Khemraj Beragi
Abstract: Thermal power plants (TPPs) are a critical component of global electricity generation, yet they often suffer from efficiency loss and unplanned outages due to equipment faults. Traditional maintenance strategies (reactive or preventive) are often too slow or costly. In contrast, machine learning (ML) methods can analyze large historical and real-time sensor data to detect anomalies and predict failures early. This paper surveys supervised methods (SVM, random forests, neural networks), unsupervised models (autoencoders, clustering, PCA), and hybrid physics-ML approaches for TPP monitoring. It also examines sensor optimization and IoT-enabled real-time monitoring. Case examples from the literature show that ML-based predictive maintenance can greatly reduce unplanned downtime and maintenance costs (e.g., cutting costs by roughly 20–40%) while improving equipment availability. The findings indicate that optimized sensor networks, integrated IoT data, and advanced ML models can substantially enhance fault detection accuracy and overall plant efficiency.